Preventive Maintenance Vs. Predictive Maintenance Through Vibration Analysis In San Antonio...

Manufacturing companies invest a great deal of money in industrial machinery, which they depend on for production. If a key component of the production system, like a conveyor belt, is compromised, the company loses money not just on the repair but on the downtime required to fix it. With careful predictive maintenance, you can minimize downtime and expensive repairs. Although the terms “preventive maintenance” and “predictive maintenance” are sometimes used interchangeably, they are actually different procedures. Preventive maintenance is done on a schedule, usually suggested by the original manufacturer of a piece of equipment. Most people are familiar with preventive maintenance for cars: the 3,000 mile oil change is an example of preventive maintenance that is done on a schedule. Similarly, many people have their air conditioning system serviced on an annual basis. The idea of preventive maintenance is to replace parts when they are at the point of wearing out, according to the manufacturer’s prediction. The problem with preventive maintenance is that sometimes parts wear out ahead of schedule, causing the machine to break down before maintenance is scheduled to occur. This can be caused by many variables in the way the machine is used. Similarly, scheduled maintenance may involve replacing parts too early. Predictive maintenance is a method of monitoring a piece of machinery to predict when failure is likely to occur. Then repair or replacement of parts can be scheduled at a convenient time. There are several methods that are often used for predictive maintenance, and one of the most common is Vibration Analysis in San Antonio. Vibration analysis is a means of detecting changes in the way a rotating part vibrates. In order to get full data on a machine’s vibration signature, it’s necessary to take readings in the vertical,...

Mass Finishing – When Should You Use It? – When Should You Use It?...

Mass finishing is a process that is typically used when you are working with a large number of pieces or a batch that you need simultaneously finished. The process of finishing itself is essentially a surface modification of raw materials once they have been formed into parts and products. The main purpose of finishing is to clean, burnish, deburr and radius. Additionally, there several other main functions that mass finishing can accomplish including:  * De-flash and descale  * Remove rust  * Polish and brighten  * Surface harden  * Prepare parts for further finishing  * Or break off die cast runners Process There are two main types of mass finishing—tumble finishing or barrel finishing and vibratory finishing. Both are similar in overall technique because they both operate in a cyclical action to create the desired effect. The process of finishing can either grind the workpieces against each other, or a finishing medium can also be used. Additionally, finishing can be performed either dry or wet. If your workpieces are best finished using wet processes then variety lubricants, cleaners or abrasives whereas dry processes do not. Depending on the material or workpieces being finished, cycle times may vary and can be adjusted as needed. Materials Most materials go through some form of mass finishing, as this is what makes most products safe for use. In other words, raw materials such as metals, casting and molded parts need to be finished to fit properly with other parts and function safely. For instances, most parts or products that are continually exposed to outside conditions are finished with a protective layer or thick coating. The protective layer or thick coating can be made of plastic, paint or epoxy. Another example of common finishing is plating. Plating is a surface...

Important Details to Know About Metal Fabrications in Pascagoula, Mississippi...

Metal fabrication refers to the process of manufacturing metal structures and components through cutting, bending, forming, welding and machining. During a metal fabrication process, raw metal is first processed by heating it at high temperatures. Once processed, the fabricator shapes it according to the desired shapes. This can be done through different fabrication techniques, such as stamping, bending, shearing and cutting. The metal parts are then joined by welding, crimping or riveting to form the desired product. To ensure that the entire fabrication process is carried out efficiently, it is important to hire an established metal fabricating company. An experienced fabricating company has the necessary workforce, technology, tools and equipment to ensure that the entire fabrication process is handled professionally. Here are some important details to know about Metal Fabrications in Pascagoula Mississippi. What are key raw materials used in metal fabrication? There are many raw materials used in metal fabrications, such as: * Formed and expanded metal * Plate metal * Welding rod/welding wire * Square stock * Castings and fittings * Sectional metal, such as C-channels, W-beams and I-beams What are the key metal fabrication techniques? The commonly used metal fabrication techniques include: * Cutting: * Cutting in metal fabrication can be done automatically or manually. When done manually, tools such as shears, chisels, and saws are used to shape the raw metal into predetermined shapes. When done automatically, laser and plasma cutters are used. Plasma and laser cutting devices are accurate and faster since they are controlled by computers. * Bending: * Depending on the type of raw metal, bending can be done in a number of ways. Pipe bending and tube bending are the most commonly used. * Assembling * : Assembling can be done by welding, riveting, crimping or...

Choosing the Right Home Fastener Supplier...

Most people are surprised at just how much work goes into owning a home. When smaller repairs arise, the homeowner will need to handle the. Handling this type of repair will require the homeowner to have the right tools. One of the most used tools in a home is Fasteners NY and finding the right ones will take some time and effort on your part. The first thing that has to happen in order to get the right fasteners is finding the right suppliers. Here are some things to consider when trying to find the right fastener supplier. How experienced are they? The first thing to consider when trying to find the right fastener supplier is the experience they have. You want to find a supplier who can get you the advice that you need during the selection process. The time and effort that goes into finding the right supplier is well worth it. Without the right kind of advice, you will not be able to get the right fasteners for your home. Finding out about each of the suppliers in your area will allow you to make the informed decision needed. Do They Have the Right Inventory? The next thing to consider when trying to find the right supplier is what type of inventory they have. Without a large amount of stock, the supplier will not be able to find the right fasteners. By visiting each of the suppliers in an area, you will be able to figure out who has what you need in stock. Finding the right supplier will take some time, but it is vital in making the right decision. The more suppliers you can visit, the easier you will find it to get the right one chosen for your...

The current state of the tool hire industry...

Many economists as well as pundits are forecasting better days ahead for the construction industry. This is good news for tool hire In Hailsham. The tool hire industry in general has the equipment and the proficiency to help the beleaguered construction industry take advantage of new opportunities. The industry is not out of the woods yet so the reasons to hire tools are many. Tool hire in Hailsham offers contractors a cost-effective way to have access to equipment without having to carry the burden of ownership, not only the capital outlay but the maintenance and repair as well. With the hire company taking full responsibility for the warranty, the maintenance and equipment upkeep, the cost does not have to be directly borne by the contractor who hires the tools. A positive forecast: The current expectations point to more people using tool hire Hailsham so the industry in general looks healthy. A recent study conducted by a major economic forecasting group suggests a 6 percent increase year on year for construction and heavy equipment rentals, making up for previous declines in revenue. In the same breath, although not as active, the same survey indicates a growth in general tool hire at about 1.5 percent. It is suggested that the industry is on a turn-around mode, and growth rates are expected to be seen in each coming quarter. The growth is being driven by the expectations of a turn-around in the construction oriented businesses. Residential and non-residential construction is expected to grow as the country digs itself out from poor performance due to the financial crisis. What do contractors expect to see? The studies seem to be mimicked by contractors but perhaps for different reasons. The markets are still seen as uncertain and as such contractors...

Learn Different Wielding Skills That Has Transformed The Welding Industry...

Welders and welding machines are the main pillars of the welding industries. To become a welder, vast experience, and substantial competence in the metal industry is required. Combination of complex and basic skills is equally essential in mastering welding art. Welding is a field that begins with basic manual techniques and culminates to extensive knowledge in metalwork. In search of competent Welding Companies Houston residents consider welder’s quality of work and competence in the application of welding skills. Gas welding is one of the oldest welding techniques. In the nineteenth century, oxygen and hydrogen were the welding blend gases used to generate hot blazes in metalwork. With the invention of acetylene gas, gas welding transformed its heat energy standards from 4000 to 6000 degrees Fahrenheit. Invention of acetylene gas came in place when calcium carbide chemical was reacted with water. Application of gas welding in the field is inexpensive and less complex. Gas welding method is currently known as Oxy-Acetylene welding. Expert welders who use welding gas cylinders are highly exposed to combustion hazards, especially when regulators and hoses of LPG equipment are faulty. It is always helpful to test cylinder valves on a daily basis. By so doing, welders are able to prevent the slightest gas leakage that may cause explosion. It is advisable to have articulate understanding of how welding rubber hoses function. Arc welding is the commonest welding technique in the industry. It uses electricity of high voltage to melt metal pieces and form quality weld. Arc welding has a high level of accuracy and forms a strong and clean weld. Arc welding has different welding techniques such as plasma welding, submerged arc welding, MIG welding, shielded metal arc welding, and flux cored arc welding. Aluminum welding is yet another form...